Instant food products require specialized packaging that protects against moisture, oxygen, light, and contamination. Because these products are often powdered or dehydrated, even minimal exposure to humidity can compromise quality, texture, and flavor.

Our Instant Food Flexible Packaging Wrappers are engineered with advanced multilayer laminates that provide superior barrier performance, strong sealing integrity, and excellent print quality. These wrappers are ideal for:

• Instant coffee sachets

• Instant tea mixes

• Instant noodles seasoning sachets

• Instant soup powders

• Powdered milk drinks

• Energy drink powders

• Instant porridge or cereal mixes

• Spice mixes and seasoning blends

We design packaging that maintains product freshness from production to final consumption — even in humid climates and during long-distance distribution.

🏭 Step-by-Step Production Process

1. Raw Material Selection

Instant products are highly sensitive to moisture and oxygen. Therefore, we select high-barrier materials such as:

• PET / PE

• BOPP / CPP

• PET / Aluminum Foil / PE

• BOPP / Metallized Film / PE

Each structure is selected based on:

• Moisture Vapor Transmission Rate (MVTR)

• Oxygen Transmission Rate (OTR)

• Product shelf-life requirements

• Storage conditions

Material compatibility testing ensures no reaction between packaging and product ingredients.

2. Product & Packaging Engineering

We analyze:

• Powder particle size

• Fill weight

• Sealing temperature requirements

• Distribution conditions

• Target shelf life

This helps determine the appropriate film thickness and seal strength to prevent powder leakage and moisture entry.

3. High-Definition Printing

Using advanced rotogravure or flexographic printing, we deliver:

• Sharp, vibrant branding

• Up to 10-color printing

• Smudge-resistant and scratch-resistant surfaces

• Food-grade, non-toxic inks

• Matte, gloss, or metallic finishes

Accurate color matching ensures brand consistency across production batches.

4. Lamination & Barrier Enhancement

The printed film layers are laminated using solvent-based or solvent-free adhesive systems to:

• Increase barrier protection

• Improve mechanical strength

• Enhance puncture resistance

• Ensure airtight sealing capability

Bond strength is carefully tested to guarantee long-term durability.

5. Slitting & Conversion

After lamination:

• Rolls are precision-slit

• Converted into sachets, pillow packs, or roll stock

• Heat-sealed using controlled temperature systems

Seal integrity is tested to prevent powder leakage and air infiltration.

6. Quality Control & Testing

We perform comprehensive quality testing including:

• Seal strength testing

• Burst and drop testing

• Moisture barrier testing

• Thickness and GSM measurement

• Visual defect inspection

• Ink adhesion testing

Every batch is documented for traceability and compliance.

🛡 Quality & Safety Standards

Our production environment follows strict hygiene protocols suitable for food packaging applications. We ensure:

• Use of food-grade raw materials

• Controlled contamination prevention processes

• Compliance with international packaging safety standards

• Consistent barrier performance

• Reliable seal integrity

🎯 Benefits for Instant Food Brands

• Excellent moisture protection

• Airtight sealing

• Extended shelf life

• Strong branding visibility

• Custom sizes and laminate structures

• Suitable for humid climates

• Durable during transportation